PUMPA - SMART LEARNING

எங்கள் ஆசிரியர்களுடன் 1-ஆன்-1 ஆலோசனை நேரத்தைப் பெறுங்கள். டாப்பர் ஆவதற்கு நாங்கள் பயிற்சி அளிப்போம்

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 Explain the various parts of the given diagram and their functions.
  
Smelting process (in a Blast Furnace):
  
Smelting is an energy intensive process used to .
 
The charge, made of roasted ore, coke, and in the proportions of \(8\):\(4\):\(1\), is melted in a blast furnace by introducing it through the top hopper arrangement.

There are three essential regions in the furnace:
  
a. The Lower Region (Combustion Zone):

In this region the temperature has reached \(1500\)°C. Here, to form \(CO_2\) when the charge (solid iron ore, coke, and limestone) comes in contact with a hot blast of air.
 
\(C\) + \(O_2\) → \(CO_2\) + Heat.
 
It is an because heat is released.
 
b. The Middle Region (Fusion Zone):
 
In this region the temperature is around \(1000\)°C, here \(CO_2\) is converted to \(CO\).
 
\(CO_2\) + \(C\) → \(2CO\) - Heat.
 
Limestone decomposes to and \(CO_2\).
 
\(CaCO_3\) → \(CaO\) + \(CO_2\) - Heat.
 
The above two reactions are due to the absorption of heat.
 
Calcium oxide bind with silica to form calcium silicate slag.
 
\(CaO\) + \(SiO_2\) →
 
c. The Upper Region (Reduction Zone):
 
In this region the temperature is \(400\)°C, here carbon monoxide reduces ferric oxide to form a relatively pure .
 
\(Fe_2O_3\) → \(2Fe\) + \(3CO_2\)
 
After the removal of slag, the molten iron is collected at the bottom of the furnace. This process formed iron is called .
It is remelted and cast into various moulds. This iron is known as .